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Technical Paper

In-Cycle Knocking Detection and Feedback Control Based on In-Cylinder Pressure and Ion Current Signal in a GDI Engine

2016-04-05
2016-01-0816
Due to much higher pressure and pressure rising rate, knocking is always of potential hazards causing damages in the engine and high NOX emissions. Therefore, the researchers have focused on knocking diagnosis and control for many years. However, there is still lack of fast response sensor detecting in-cycle knocking. Until now, the feedback control based on knocking sensor normally adjusts the injection and ignition parameters of the following cycles after knocking appears. Thus in-cycle knocking feedback control which requires a predictive combustion signal is still hard to see. Ion current signal is feasible for real-time in-cylinder combustion detection, and can be employed for misfiring and knocking detection. Based on incylinder pressure and ion current signals, the in-cycle knocking feedback control is investigated in this research. The 2nd-order differential of in-cylinder pressure, which means the response time of pressure rising rate dPR, is employed for knocking prediction.
Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Technical Paper

Development and Evaluation of the Performance Characteristics of a Poly-Disperse Droplet Stream Generator

2013-04-08
2013-01-1617
A specially designed generator has been developed to produce poly-disperse droplet streams: A liquid fuel (n-heptane) is metered to an ultrasonic atomizer to produce droplets, which are then carried and accelerated vertically upwards through a nozzle tube by carrier-air flow. Conditions of the streams at the nozzle exit are modulated by varying the length of nozzle tubes, the fuel and carrier-air flow rate. Optical measurement techniques such as direct photography method, schlieren photography and particle image velocimetry (PIV) are employed to characterize its performance characteristics. Effects of the nozzle tube length, the carrier-air and fuel flow rate are investigated to evaluate the performance of the generator. Longer nozzle tubes provide a better flow guidance for the carrier-air, and tend to generate streams with less and smaller droplets due to the transporting losses.
Technical Paper

Research into Autoignition Characteristics of Diesel Fuel in a Controllable Active Thermo-Atmosphere

2006-04-03
2006-01-0073
A novel method is applied to analysis the autoignition phenomenon. Experiments on the study of autoignition characteristics of diesel fuel were carried out with a Controllable Active Thermo-Atmosphere Combustor. The results show that the method for autoignition studying of liquid fuel is of feasibility. Autoignition delay time and autoignition height from the nozzle increase with the coflow temperature decreasing and autoignition delay time changes sensitively under lower coflow temperature. Liftoff height of diesel spray flame decreases with the increasing of coflow temperature. Lower temperature causes higher variance of liftoff height. It might be speculated that there are two different mechanisms of flame stabilization that the lower lift-off heights flames are related to a balance between the flow velocity and flame speed while the higher lift-off heights flames are stabilized by the mixture autoignition.
Technical Paper

Characteristics of Transient NO Emissions Based on the First Firing Cycle Analysis of Cold-Start

2006-04-03
2006-01-1050
The First Firing Cycle (FFC) is very important at cold-start. Misfiring of the first firing cycle can lead to significant HC emissions and affect the subsequent cycles. This paper presents an investigation of characteristics of transient NO emissions in a small LPG SI engine with electronic gaseous injection system. To determine the optimal excess air coefficient ( λ=[A/F]/[A/F]stoic) of the first firing cycle, the emission of instantaneous NO was proposed as a useful criterion to judge if the combustion is occurred or not. A fast response NO detector- Cambustion fNOx400, based on the chemiluminescence's (CLD) method, has been employed to measure continuous, transient emissions of NO during the first firing cycle in the exhaust port of the engine. At the same time, the transient cylinder pressure, instantaneous crankshaft speed of the engine and engine-out HC emissions were measured and recorded.
Technical Paper

Matching Optimum for Low HC and CO Emissions at Warm-up Phase in an LPG EFI Small SI Engine

2005-10-24
2005-01-3897
Based on a 125cm3 single cylinder SI engine, the designated idle speed was controlled by adjusting of cycle ignition advance angle. By analyzing the effects of different idle speed and throttle open position on three way catalyst (TWC) light-off time and conversion efficiency of HC and CO emissions, combined with the corresponding total HC and CO emissions level, the optimum idle speed and throttle open position at engine's warm-up phase were found by the matching optimum. The present method for engine control strategy is helpful to optimize the warm-up phase emission levels in SI engine with LPG fuel.
Technical Paper

Auto-ignition Characteristics of Lubricant Droplets under Hot Co-Flow Atmosphere

2018-09-10
2018-01-1807
It has been revealed by researches that lubricant properties have a great effect on the low-speed pre-ignition (LSPI) frequency in downsizing turbocharged direct-injection engines which are developed for better fuel economy. Droplets of lubricant or lubricant-gasoline mixture are considered to be the potential pre-ignition sources. Those droplets fly into the combustion chamber and ignite the gasoline-air mixture. To study lubricant droplets fundamentally, a novel set of droplet auto-ignition system is designed based on a Dibble Burner for this experiment. Influences of metallic additive contents, viscosities, lubricant diluted with gasoline and waste lubricant on the ignition delay of droplets are investigated by testing 12 groups of lubricants or lubricant-gasoline mixture. The equivalent diameter of each droplet generated by micro-syringes is around 2.1 mm. The co-flow temperature varies from 1123 K to 1223 K, and the experiments are carried out at atmospheric pressure.
Technical Paper

Simulation of Intake Manifold Water Injection in a Heavy Duty Natural Gas Engine for Performance and Emissions Enhancement

2018-09-10
2018-01-1653
The present work discusses the effects of intake manifold water injection in a six-cylinder heavy duty natural gas (NG) engine through one-dimensional simulation. The numerical study was carried out based on GT-Power under different engine working conditions. The established simulation model was firstly calibrated in detail through the whole engine speed sweep under full load conditions before the model of intake manifold water injector was involved, and the calibration was based on experimental data. The intake manifold water injection mass was controlled through adjustment of intake water/gas (water/natural gas) ratio, a water/gas ratio swept from 0 to 4 was selected to investigate the effects of intake manifold water injection on engine performance and emissions characteristics. On the other hand, the enhancement potential of intake manifold water injection in heavy duty NG engine under lean and stoichiometric condition was also investigated by the alteration of air-fuel ratio.
Technical Paper

Combined Technologies for Efficiency Improvement on a 1.0 L Turbocharged GDI Engine

2019-04-02
2019-01-0233
The CO2 reduction request for automotive industry promotes the efforts on the engine thermal efficiency improvement. The goal of this research is to improve the thermal efficiency on an extremely downsized 3-cylinder 1.0 L turbocharged gasoline direct injection engine. Effects of compression ratio, exhaust gas recirculation (EGR), valve timing and viscosity of oil on fuel economy were studied. The results show that increasing compression ratio, from 9.6 to 12, can improve fuel economy at relative low load (below 12 bar BMEP), but has a negative effect at high load due to increased knock intensity. EGR can significantly reduce the pumping loss at low load, optimize combustion phase and reduce exhaust gas temperature. Therefore, the fuel consumption is reduced at all test points. The average brake thermal efficiency (BTE) benefit percentage is 3.47% with 9.6 compression ratio and 5.33 % with 12 compression ratio.
Technical Paper

Numerical Study on Flammability Limit and Performance of Compression-Ignition Argon Power Cycle Engine with Fuel of Hydrogen

2021-04-06
2021-01-0391
The argon power cycle engine, which uses hydrogen as fuel, oxygen as oxidant, and argon other than nitrogen as the working fluid, is considered as a novel concept of zero-emission and high-efficiency system. Due to the extremely high in-cylinder temperature caused by the lower specific heat capacity of argon, the compression ratio of spark-ignition argon power cycle engine is limited by preignition or super-knock. Compression-ignition with direct-injection is one of the potential methods to overcome this challenge. Therefore, a detailed flammability limit of H2 under Ar-O2 atmosphere is essential for better understanding of stable autoignition in compression-ignition argon power cycle engines.
Technical Paper

Numerical Simulation of Surface Temperature Fluctuation and Thermal Barrier Coating at the Piston Top for a Diesel Engine Performance Improvement

2021-04-06
2021-01-0229
Low heat rejection (LHR) combustion has been recognized as a potential technology for further fuel economy improvement. This paper aims to simulate how the piston top’s thermal barrier coating affects the engine’s thermal efficiency and emissions. Accordingly, a Thin-wall heat transfer model in AVL Fire software was employed. The effects of increasing the piston top surface temperature, comparing different thermal barrier coating material, were simulated at the engine’s rated power operating point, so as the piston top’s surface roughness. In comparison to a standard diesel engine, the indicated thermal efficiency (ITE) could increase by 0.4% when the surface temperature of the piston top changed from 575K to 775K.
Technical Paper

Numerical Study of Intake Manifold Water Injection on Characteristics of Combustion and Emissions in a Heavy-Duty Natural Gas Engine

2019-04-02
2019-01-0562
The performances of heavy-duty natural gas engines have been limited by combustion temperature and NOx emissions for a long time. Recently, water injection technology has been widely considered as a technical solution in reducing fuel consumption and emissions simultaneously in both gasoline and diesel engines. This paper focuses on the impacts of intake manifold water injection on characteristics of combustion and emissions in a natural gas heavy-duty engine through numerical methods. A computational model was setup and validated with experimental data of pressure traces in a CFD software coupled with detailed chemical kinetics. The simulation was mainly carried out in low-speed and full-load conditions, and knock level was also measured and calculated by maximum amplitude of pressure oscillations (MAPO).
Technical Paper

Numerical Simulation and Optimization of the Underhood Fluid Field and Cooling Performance for Heavy Duty Commercial Vehicle under Different Driving Conditions

2015-09-29
2015-01-2902
As the commercial vehicle increases staggeringly in China, environmental pollution and excessively fuel consumption can't be neglected anymore. Vehicle thermal management has been adopted by many vehicle manufactures as an ideal alternative to reduce fuel consumption and exhaust emission by its cost-efficient and effective merit. In addition, the components in heavy duty commercial vehicle engine hood may suffer overheat harm. Hence investigating the thermal characteristics in engine hood can be an effective way to identify and dismiss the potential overheat harm. In terms of this, the paper has adopted CFD simulation method to obtain the comprehensive thermal flow field characteristics of engine hood in a heavy commercial vehicle. Then by analyzing the thermal flow field in engine hood, concerning optimization strategies were put forward to improve the thermal environment.
Technical Paper

Optimization of Speed Fluctuation of Internal Combustion Engine Range Extender by a Dual Closed-Loop Control Strategy

2021-04-06
2021-01-0782
With the increasing concern on environmental pollution and CO2 emission all over the world, range-extended electrical vehicle (REEV) has gradually got more attention because it could avoid the mileage anxiety of the battery electrical vehicles (BEV) and get high energy efficiency. Nevertheless, NVH performance of internal combustion engine range extender (ICRE) is a critical problem that affects the driving experiences for REEV. In this paper, a two-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially mounted to run as an ICRE. The ICRE control system was established based on Compact RIO hardware and LabVIEW, who has the functions of the intake throttle PID closed-loop control, autonomous ICRE operation control, and speed PID closed-loop control. In this paper, the gasoline engine was first driven to the idle condition by PMSM in speed-control mode.
Technical Paper

Knock Inhibition in Hydrogen Fueled Argon Power Cycle Engine with a Higher Compression Ratio by Water Direct Injection at Late Exhaust Stroke

2023-04-11
2023-01-0227
Hydrogen-fueled Argon Power Cycle engine is a novel concept for high efficiency and zero emissions, which replaces air with argon/oxygen mixtures as working fluid. However, one major challenge is severe knock caused by elevated in-cylinder temperature resulting from high specific heat ratio of Argon. A typical knock-limited compression ratio is around 5.5:1, which limits the thermal efficiency of Argon Power Cycle engines. In this article, preliminary experimental research on the effect of water direct injection at late exhaust stroke is presented at 1000 r/min with IMEP ranging from 0.3~0.6 MPa. Results show that, with temperature-reducing effect of water evaporation, knock is greatly inhibited and the engine can run normally at a higher compression ratio of 9.6:1. Water injected at the exhaust stroke minimizes its reducing effect on the specific heat ratio of the working fluid during the compression and expansion strokes.
Technical Paper

Active Plasma Probing for Lean Burn Flame Detection

2023-04-11
2023-01-0293
Combustion diagnostics of highly diluted mixtures are essential for the estimation of the combustion quality, and control of combustion timing in advanced combustion systems. In this paper, a novel fast response flame detection technique based on active plasma is introduced and investigated. Different from the conventional ion current sensing used in internal combustion engines, a separate electrode gap is used in the detecting probing. Further, the detecting voltage across the electrode gap is modulated actively using a multi-coil system to be slightly below the breakdown threshold before flame arrival. Once the flame front arrives at the probe, the ions on the flame front tend to decrease the breakdown voltage threshold and trigger a breakdown event. Simultaneous electrical and optical measurements are employed to investigate the flame detecting efficacy via active plasma probing under both quiescent and flow conditions.
Technical Paper

Efficiency Enhancement and Lean Combustion Performance Improvement by Argon Power Cycle in a Methane Direct Injection Engine

2023-10-31
2023-01-1618
Argon Power Cycle (APC) is an innovative future potential power system for high efficiency and zero emissions, which employs an Ar-O2 mixture rather than air as the working substance. However, APC hydrogen engines face the challenge of knock suppression. Compared to hydrogen, methane has a better anti-knock capacity and thus is an excellent potential fuel for APC engines. In previous studies, the methane is injected into the intake port. Nevertheless, for lean combustion, the stratified in-cylinder mixture formed by methane direct injection has superior combustion performances. Therefore, based on a methane direct injection engine at compression ratio = 9.6 and 1000 r/min, this study experimentally investigates the effects of replacing air by an Ar-O2 mixture (79%Ar+21%O2) on thermal efficiencies, loads, and other combustion characteristics under different excess oxygen ratios. Meanwhile, the influences of varying the methane injection timing are studied.
Technical Paper

NOx Emission Characteristics of Active Pre-Chamber Jet Ignition Engine with Ammonia Hydrogen Blending Fuel

2023-10-31
2023-01-1629
Ammonia is employed as the carbon-free fuel in the future engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx and unburned NH3/H2 in the exhaust emissions is produced from combustion of ammonia and is one kind of the most strictly controlled pollutants in the emission regulation. This paper aims to investigate the NOx and unburned NH3/H2 generative process and emission characteristics by CFD simulation during the engine combustion. The results show that the unburned ammonia and hydrogen emissions increase with an increase of equivalence ratio and hydrogen blending ratio. In contrast, the emission concentrations of NOx, NO, and NO2 decrease with the increasing of equivalence ratio, but increase with hydrogen blending ratio rising. The emission concentration of N2O is highly sensitive to the O/H group and temperature, and it is precisely opposite to that of NO and NO2.
Technical Paper

Combustion and Emission Characteristics of Ammonia Jet Flames, Based on a Controllable Activated Thermal Atmosphere

2023-10-31
2023-01-1645
Ammonia is a new type of carbon-free fuel with low cost, clean and safe. The research and application of zero-carbon fuel internal combustion engines has become the mainstream of future development. However, there still exist problems should be solved in the application of ammonia fuel. Due to the lower flame laminar speed and higher ignition temperature, ammonia may have unstable combustion phenomena. In this work, the characteristics of ammonia combustion have been investigated, based on controllable thermal activated atmosphere burner. The ignition delay has been used to analyze the ammonia combustion characteristics. With the increase in co-flow temperature, the ignition delay of ammonia/air has an obvious decline. In order to investigate the emission characteristics of ammonia, CHEMKIN is used to validate the different chemical reaction mechanisms and analyse the ammonia emissions.
Technical Paper

Characteristics of Three-way Catalyst during Quickly Start-up Process in a PFI Engine for HEV Application

2009-04-20
2009-01-1325
The characteristics of three-way-catalyst during engine start process were investigated based on a simulated start/stop test system for HEV application. Although the catalyst has already reached its light-off temperature, the conversion efficiency is poor during engine start process due to the deviation of lambda from stoichiometric. The high concentration hydrocarbon emission spike can be stored by catalyst substrate temporarily, then it is released. This dynamic process decreases the conversion efficiency for the following exhaust hydrocarbon emission. When the initial temperature of catalyst substrate before engine start increased from 150°C to 400°C, the conversion efficiency for both the hydrocarbon and NO are increased.
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